https://popups.uliege.be/esaform21/index.php?id=3925 Index terms fr 0 https://popups.uliege.be/esaform21/index.php?id=942 Accumulative roll-bonding (ARB) is a novel plastic straining process aimed at bonding of similar and dissimilar metal combinations. Moreover, it is used recently to produce ultrafine grain materials and metal matrix reinforced composites to enhance mechanical, electrical, and corrosion resistance properties. This work presents an experimental study of roll bonding and accumulative roll bonding of similar AA3105 aluminum alloy at 300°C with a final thickness of 1.2 mm, focusing especially on bond strength evaluation and layers continuities. Tensile tests and three-points bending were performed to mechanical characterize the produced sheets in the various steps and based on the number of the cycles. The maximum strength was reached after 3 ARB cycles. After 4 cycles, the bonding interfaces have a uniform distribution through the sheet thickness, it is possible to distinguish only the interface formed in the last pass in the fracture surface, and no significant enhancement in strength was observed. Starting from 2 ARB cycles, micro-cracks were observed at the outer surface for bending angles greater than 90 deg, and at 180 deg all ARBed samples except A1 were failed. Mon, 22 Mar 2021 10:27:45 +0100 Mon, 03 May 2021 11:08:16 +0200 https://popups.uliege.be/esaform21/index.php?id=942 https://popups.uliege.be/esaform21/index.php?id=3876 Packaging steel is characterized by low thickness (0.1 mm – 0.5 mm) and ferritic microstructure resulting from low carbon contents. In combination with continuous annealing processes and temper rolling, this results in only little elongation observed in tensile tests. However, as in real forming processes much higher deformation occurs, it is important to receive true stress-true strain data up to a highest possible level e.g. to characterize material for finite element analysis. Therefore, tensile tests with three different measuring lengths (80 mm, 50 mm, 20 mm) were conducted for the packaging steel TH415. Likewise, the testing speed was reduced to investigate the possibility to receive more elongation under the condition of a constant stress level. The results revealed a significant increase in elongation when using smaller tensile test geometries. As well, the reduction in testing speed leads to much higher elongation while showing only little strain rate influence. While for the 80 mm geometry and standard speed no homogenous forming condition could be reached due to early failure before Lüders strain, this could be improved by using smaller testing specimens and a lower strain rate. Combining the influence of strain rate and geometry a significant increase of more than ten percentage points in elongation was reached. Mon, 29 Mar 2021 14:53:46 +0200 Thu, 08 Apr 2021 21:13:53 +0200 https://popups.uliege.be/esaform21/index.php?id=3876