https://popups.uliege.be/esaform21/index.php?id=446 Publications of Auteurs Pierpaolo Carlone fr 0 https://popups.uliege.be/esaform21/index.php?id=4743 Peculiarities of the pultrusion manufacturing process lead to the occurrence of spring-in deformations, whereas their value depends on the pulling speed. In this article experimental and numerical analysis was carried out for glass fiber/vinyl ester resin 75 × 75 × 6 mm L-shaped profiles pultruded at pulling speeds of 200 and 600 mm/min. Spring-in angles of produced profiles were determined on the same day of manufacturing when profiles cooled down to room temperature. Higher pulling speeds provoked increased values of spring-in. 2D numerical model accounting for thermo-chemical and mechanical composite’s behavior during pultrusion was implemented in ABAQUS software. Cure Hardening Instantaneous Linear Elastic (CHILE) constitutive law was used to describe matrix resin Young’s modulus evolution. Since both unidirectional (UD) rovings and fabric material were utilized, effective mechanical properties of UD and fabric layers were calculated in accordance with Self-Consistent Field Micromechanics (SCFM) approach. Spring-in angles determined within experimental and numerical studies were compared and a good correlation was found: the errors were 12.6% and 6% for the pulling speed of 200 and 600 mm/min, respectively. Thu, 08 Apr 2021 20:31:13 +0200 Thu, 08 Apr 2021 20:31:19 +0200 https://popups.uliege.be/esaform21/index.php?id=4743 https://popups.uliege.be/esaform21/index.php?id=2727 Metallization is a common strategy employed to enhance the electrical and thermal conductivity of polymer matrix composite materials. Nevertheless, metallic deposition on polymer-based materials is challenging due to the inherent limitations related to high temperature exposure of the substrate. In this article, a new technique for the manufacturing of composite laminates and the subsequent metallization by cold spraying of metallic powder is presented. The composite manufacturing route is based on the production of thermoplastic-thermoset hybrid substrates and consisted of two main stages: in the first stage the partial impregnation of a reinforcement textile by a thermoplastic film was promoted by hot pressing compaction. Afterwards, the prepared lamina was vacuum bagged with other reinforcing layers and impregnated by the thermoset catalyzed resin by a vacuum infusion process. Finally, the thermoset and thermoplastic layers were co-cured to increase the adhesion of the substrate with the thermoplastic film. The metallization of composite laminate was obtained through the cold spraying technique, depositing powders on the thermoplastic surface layer. The effect of processing parameters on the coating deposition, quality and microstructure was reported and discussed. Wed, 24 Mar 2021 18:51:23 +0100 Fri, 09 Apr 2021 10:28:26 +0200 https://popups.uliege.be/esaform21/index.php?id=2727 https://popups.uliege.be/esaform21/index.php?id=475 In recent years, the concepts of industry 4.0 are widely spreading in many different sectors, from agriculture to home automation, from transportation systems to manufacturing processes. One of the pillars of this concept is related to the use of robotic cells. The focus of the present work is the robotic automated layup of dry fibrous preforms to be employed in liquid composite molding (LCM) processes. In particular, the article describes a software tool developed to simulate the automated placement and layup of fiber fabrics and tissues on complex shape molds by means of a robotic system. The tool has been coded in Matlab language. An end-effector has been appositely designed for the fiber layup and it has been included in the model. The simulation provides as output the path generation and the configuration of the robotic arm and of end effector along the entire layup process. The implemented code has been compared with the commercial software RoboDK. Fri, 19 Mar 2021 22:51:39 +0100 Thu, 08 Apr 2021 22:14:49 +0200 https://popups.uliege.be/esaform21/index.php?id=475 https://popups.uliege.be/esaform21/index.php?id=437 The current market requirements are increasingly pushing the industry towards the manufacturing of highly customized products. Tailored blanks are a class of sheet metals characterized by the local variation of properties, attributable to the presence of different materials, different thickness distribution, and thermal treatments. In the manufacturing of tailored welded blanks, welding and forming processes cover a central role. In this framework, friction stir welding demonstrated to be a suitable candidate technology for the production by joining of tailored blanks. Indeed, sheet metals welded by this solid-state welding process typically exhibit high formability when compared to the conventional welding methods. Due to the improved formability, a good deal of attention has been recently given toward the single point incremental forming (SPIF) process and its integration with FSW. Remarkable efforts have been dedicated to the numerical modeling of the SPIF of metallic alloy sheets jointed by FSW. The main criticisms in these models are related to the definition of the mechanical properties of the materials, which are affected by the structural alteration induced by the FSW. The present work aims to model the local alterations in the mechanical properties and to analyze how these local characteristics affect the formability of the blanks. With this purpose, a 20 mm wide sample collected from a FS welded blank of aluminum alloy AA6082 has been modeled using the mechanical properties variation achieved in a previous work. The influence of this local variation in properties has been assessed using a Finite Element Model Updating strategy. Fri, 19 Mar 2021 19:38:16 +0100 Mon, 12 Apr 2021 09:13:32 +0200 https://popups.uliege.be/esaform21/index.php?id=437