https://popups.uliege.be/esaform21/index.php?id=546 Index terms fr 0 https://popups.uliege.be/esaform21/index.php?id=1630 Titanium alloys find a wide range of uses, especially in the aeronautic industry because of a combination of favorable specifications in terms of strength-to-weight ratio, corrosion resistance and performance at high temperature. If many works are interested in mechanical properties, as well as microstructure, few of them studied the effect of microstructure on formability. The aim of this work is to study the influence of the microstructure on the formability of β metastable titanium alloys (Ti21S) which are increasingly used in aeronautical applications. For this purpose, two different heat treatments are performed on Ti21S alloy in order to propose different microstructures. Based on uniaxial tensile tests, the elastoplastic hardening behavior and the limit strain in the uniaxial tension state are obtained and allow to determine one point of the forming limit curve (FLC). From these experimental observations, it is shown that the microstructure has an important effect on the formability: precipitation of α phase reduces the formability in comparison with full β phase microstructure. Finally, a finite element M-K model is used and calibrated to predict the whole FLC for the different investigated microstructures. Mon, 22 Mar 2021 20:20:07 +0100 Mon, 12 Apr 2021 11:26:17 +0200 https://popups.uliege.be/esaform21/index.php?id=1630 https://popups.uliege.be/esaform21/index.php?id=1544 Recently, hole-flanging by single-stage incremental forming (SPIF) has been proposed as a suitable process to perform hole flanges for small- and medium-sized batches with high flexibility in shape. However, this incremental forming has many differences compared with the conventional press working operation in terms of strain and thickness distributions, failure mechanisms and flangeability measures. In fact, regarding the evaluation of the formability of the flanges, the classical Forming Limit Ratio (LFR) should be used with care to quantify this property in hole-flanging by SPIF. Additionally, the FLC (Forming Limit Curve for necking) and FFL (Fracture Forming Limit) curves, powerful tools for analysing sheet failure in practice, may also yield erroneous prediction of necking in conventional press working or fracture in SPIF. The aim of this work is to present a comparison and analysis of the formability of hole flanges performed by SPIF and press working in AA7075-O sheets. Two complementary parameters to the LFR to compare the flangebility in both operations are discussed, along with the influence of bending induced by the forming tool and the stress triaxiality in the evolution of the principal strains during the forming process. The results point out the limitations in the current practice. Mon, 22 Mar 2021 20:10:02 +0100 Mon, 05 Apr 2021 18:12:01 +0200 https://popups.uliege.be/esaform21/index.php?id=1544 https://popups.uliege.be/esaform21/index.php?id=1511 Warm forming is widely used as increasing the temperature is a solution to improve the formability of aluminum alloys. The stress (or strain) state is one of the most important factors affecting the formability of metals. In warm forming, the temperature and strain rate also play an important role on the deformation and fracture behavior. Figuring out the relationship between formability, temperature, strain rate and stress state is of great importance for providing more understanding of ductile fracture in warm forming conditions. Therefore, the objective of this work is to investigate the influence of temperature on the ductile fracture of a 6000 series aluminum alloy sheet metal under different stress states. Dogbone specimens, notched tensile specimens with different radius, tensile specimens with a central hole and shear specimens are used to cover a wide range of stress states. The hybrid experimental-numerical approach is used to identify the fracture strain and the corresponding stress state parameters (i.e. stress triaxiality and Lode parameter). To this end, fracture tests are carried out at 200°C using a tensile machine to determine the instant of fracture. Numerical simulations of the tensile tests are performed in 3D with the finite element code Abaqus to predict the strain field and calculate the evolution of the stress state. To accurately model the material behavior the positive strain rate sensitivity in the flow stress response at elevated temperature is considered. The results show a strong dependency of the ductile fracture on the temperature, strain rate and stress state. Mon, 22 Mar 2021 20:05:42 +0100 Mon, 05 Apr 2021 18:04:59 +0200 https://popups.uliege.be/esaform21/index.php?id=1511 https://popups.uliege.be/esaform21/index.php?id=4315 Putting in place Circular Economy strategies is an urgent action to be undertaken. Manufacturing processes play a relevant role as efficient material reuse enabler. Scientists have to make an effort either to find new process or to rethink old process to reprocess End-of-life (EoL) components to recover both material and functions. In this paper, Single Point Incremental Forming (SPIF) process is used for reshaping sheet metal EoL components. Deep drawing process as well as uniaxial pre-straining (to imitate the End-of-Life component) followed by SPIF operations (to obtain the reshaped components) are set- up and implemented to form and reform aluminum sheet metal components. As the authors have already proved the technical feasibility of such an approach, the present paper aims at a better understanding of the formability and geometrical accuracy performance of SPIF process as used to reform components. Specifically, an experimental campaign varying kind and extent of restraining is developed and the formability and geometrical accuracy of the subsequent SIPF operations is analyzed. Results proves that SPIF process is a promising approach for reshaping purpose. Thu, 01 Apr 2021 18:04:29 +0200 Thu, 01 Apr 2021 18:04:29 +0200 https://popups.uliege.be/esaform21/index.php?id=4315