https://popups.uliege.be/esaform21/index.php?id=940 Publications of Auteurs Malgorzata Rosochowska fr 0 https://popups.uliege.be/esaform21/index.php?id=2137 Titanium forming processes are often limited by severe adhesive wear as a result of poor friction conditions. This can be partially remedied with careful selection of lubricant, billet preparation and tool coating, but the optimal combination of these factors is not known. A full factorial ring compression experiment, with grade 2 commercially pure titanium rings deformed at 300 °C, was conducted to study the effect of each of these factors over three levels. The change in internal diameter was compared to a set of calibration curves generated by an FEA simulation of the process in order to determine the friction coefficient during each trial. A robust statistical analysis methodology was used to isolate and evaluate the effect of varying each factor. The choice of lubricant was found to be the most statistically significant factor by a considerable margin, followed by the method of billet preparation, with tool coating found to be insignificant. Of the lubricants tested, the graphite-based lubricant resulted in the lowest friction, followed by the WS2- and MoS2-based lubricants. Sandblasted billet surfaces resulted in similar friction to as-machined surfaces, whereas those subjected to micro-arc oxidation performed notably worse. For reducing friction during warm forming of titanium, a graphite-based lubricant is therefore recommended, with tool coating and billet surface preparation unlikely to provide significant further improvement. Tue, 23 Mar 2021 13:09:22 +0100 Fri, 02 Apr 2021 09:58:21 +0200 https://popups.uliege.be/esaform21/index.php?id=2137 https://popups.uliege.be/esaform21/index.php?id=929 Manufacturing high value components involves complex and non-linear thermo-mechanical processes to obtain optimum combination of microstructure and mechanical properties required for the final part. Among these, the ingot-to-billet conversion process, involving forging operations of upsetting and cogging, are critical to refine the as-cast coarse, elongated, and dendritic microstructure. In this study, the first stage of the ingot-to-billet conversion process has been investigated in type 316 austenitic stainless steel, aiming to propose a novel methodology for the characterisation of the as-cast material behaviour. Hot upsetting tests were carried out on cylindrical samples taken out from an industrial-scale ingot. The resulted microstructures were analysed, using advanced image analysis method, for the fraction and distribution of the recrystallised grains, highlighting the strong dependency of recrystallisation behaviour on the initial microstructure of the as-cast material. Using a finite element (FE) model considering the anisotropic behaviour of the material, originated from the preferential grain growth during casting, the deformation of the samples were predicted with a good accuracy. The results demonstrate the importance of considering the anisotropic plastic properties in the FE models to effectively predict the as-cast material deformation, shape and thus the thermo-mechanical characteristics applied during forging. Mon, 22 Mar 2021 10:22:17 +0100 Tue, 30 Mar 2021 10:07:33 +0200 https://popups.uliege.be/esaform21/index.php?id=929